Hastelloy Forgings

Al Summan Metals, a leading manufacturer and supplier based in Dubai, UAE, is dedicated to producing high-quality Hastelloy Forgings that are distinguished by their exceptional corrosion resistance, strength, and durability. With advanced forging methods and strict quality control, Al Summan Metals ensures that every Hastelloy Forging not only complies with international standards but also delivers dependable performance in the most demanding industrial environments. Recognized for their outstanding capacity to withstand both oxidizing and reducing chemicals, along with high temperatures and extreme conditions, these forgings are ideal for sectors such as chemical, petrochemical, marine, and power generation. Al Summan Metals provides precision-engineered Hastelloy solutions that combine toughness, reliability, and enduring performance.

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Hastelloy Hot Forging

Hastelloy Open Die Forging

Hastelloy Closed Die Forging

Table of Contents

What is Hastelloy Forgings?

Hastelloy Forgings consist primarily of nickel (about 57%), molybdenum (around 16%), iron (approximately 6%), and cobalt (about 2.5%), together with minor quantities of manganese, silicon, and carbon. This distinctive makeup delivers exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking, while still preserving remarkable mechanical strength. Mechanically, Hastelloy forgings feature a tensile strength between 620 and 860 MPa, yield strength ranging from 200 to 450 MPa, and elongation of 30 to 50%. The material further demonstrates superb ductility, fatigue resistance, and weldability, which makes it a preferred option for high-performance applications involving chemically aggressive and high-temperature conditions.

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Forgings

Hastelloy Forgings Specification

SpecificationsASTM B564 / ASME SB564

Flat bar blocksup to 27″ width and 15,000 lbs.

Cylinders and sleevesup to 50″ maximum O.D. and 65″ maximum length

Discs and hubsup to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged ringsup to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shaftsup to 144″ maximum length and 20,000 lbs.

GradesHastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade C Mn Si S Co Ni Cr Fe Mo P
C 276 0.010 max 1.00 max 0.08 max 0.03 max 2.50 max 50.99 min* 14.50 – 16.50 4.00 – 7.00 15.00 – 17.00 0.04 max
C 22 0.010 max 0.50 max 0.08 max 0.02 max 2.50 max 50.015 min* 20.00 – 22.50 2.00 – 6.00 12.50 – 14.50 0.02 max
B2 0.02 max 1.0 max 0.1 max 0.03 max 1.0 max Bal 1.0 max 2.0 max 26 – 30 0.04 max

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Why Al Summan Metals?

Packaging

Hastelloy Alloy Forgings Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Alloy C276 8.89 g/cm3 1370 °C (2500 °F) Psi – 1,15,000 , MPa – 790 Psi – 52,000 , MPa – 355 40 %
Alloy C22 8.69 g/cm3 1399 °C (2550 °F) Psi – 1,00,000 , MPa – 690 Psi – 45000 , MPa – 310 45 %
Alloy B2 9.2 g/cm3 1370 °C (2500 ºF ) Psi – 1,10,000 , MPa – 760 Psi – 51000 , MPa – 350 40 %

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Hastelloy Forgings Types

Hastelloy Upset Forging
Hastelloy Impression Die Drop Forging
Hastelloy Machined Hot Forgings
Hastelloy Press Forging
Hastelloy Compression Forging
Hastelloy Cold Forgings

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Frequently Asked Questions (FAQ)

To enhance the surface finish of Hastelloy forgings, apply methods such as polishing, grinding, or shot peening. Furthermore, chemical or electrochemical cleaning can eliminate surface contaminants and improve smoothness.

Open-die forging and closed-die forging rank among the best forging methods for Hastelloy, as they guarantee ideal material flow and reduce defects. Such approaches deliver the strength and accuracy required for high-performance applications.

To assess whether Hastelloy forgings suit your requirements, examine their chemical makeup, mechanical characteristics, and resistance to corrosion under your particular operating environment. Perform material testing or work with suppliers to obtain customized solutions matched to your application needs.To assess whether Hastelloy forgings suit your requirements, examine their chemical makeup, mechanical characteristics, and resistance to corrosion under your particular operating environment. Perform material testing or work with suppliers to obtain customized solutions matched to your application needs.

Hastelloy Forgings Uses

Hastelloy Forgings are used across a wide range of industries, such as chemical, petrochemical, marine, pharmaceutical, and power generation, owing to their exceptional corrosion resistance and mechanical characteristics. Typical uses involve reactor vessels, pressure vessels, heat exchangers, pumps, valves, fasteners, and piping systems exposed to highly corrosive chemicals and extreme temperatures. They are also employed in offshore platforms, desalination plants, and chemical processing units where durability, safety, and reliability are of the utmost importance. With Hastelloy Forgings, you can count on enduring performance, operational efficiency, and structural integrity.

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